+91- 9898345565 info@captaintechnocast.com
+91- 9898345565 info@captaintechnocast.com
+91- 9898345565 info@captaintechnocast.com

Quality

Quality

Our progressive management and cutting edge production technology contribute to our ability to provide our customers with exceptional value in a highly competitive industry.

We regularly work directly with customers, helping to design, innovative and cost-effective solutions to the many challenges facing today's market. In this way, we act as a partner as well as a supplier to our customers, and thereby improve our own competitive position by helping improve theirs.

Experienced staff, technical expertise, a dynamic approach to customer partnerships, and an on-going commitment to product innovation are just some of the reasons for our existence in the most competitive environment. .

  • Our Company is certified by ISO 9001:2015 (TUV Rheinland) ,PED 2014/68/EU (TUV Rheinland) and IBR 1950 (Indian Boiler Regulations) for Customer Quality Assurance.
  • We follow ISO 9001-2015 Quality Management System throughout the Organization.
  • We follow customer's Drawings, Specification, Material detail & Sample to produce.
  • We follow IS/ ISO/ other Standards like BS/ SAE/ ASTM/ DIN etc.
  • A Chemical & Physical laboratory in house for effective metallurgical control.
  • Inward In process, Final inspection through QC / QA.
  • CAPA action methodology to eliminate reoccurrence of non-conformity.

Teamwork:

The phenomenal growth of our company in the span of 8 years is owed to the extra ordinary team work of all our employees across all plants. We constantly endeavour to nurture a cordial and healthy relationship across our management structure and we are truly proud of this facet of our organization.

Environmental concerns:

We have in house facility to process effluents and maintain zero effluents discharge as well wax reclamation facility and ceramics waste for reusing in construction industries. We do care of environment by planting more and more trees that reach to count in thousands. And we are approved by Gujarat Pollution Control Board (GPCB).

Testing Facilities

Captain Technocast Limited have the following quality facilities.

Physical Testing

Fully computerized Universal Testing Machine, Hardness Testing Machine and Impact Testing Machine to ensure the mechanical properties.

Chemical Testing

The quality of the incoming material such as alloys and scraps are checked by Optical Emission Spectrometer Q4 TASMAN has 28 analytical Channel along with Nitrogen is used to ensure the chemical composition of the metal and cross checked by wet analysis method.

Magnetic Particle Testing

Magnetic Particle Testing is 100% performed on Carbon Steel Castings and Low Alloy Steel Castings to identify cracks, surface discontinuities and sand entrapment in the surface by Wet Method is practiced at Captain Technocast Ltd. Any specific method required by the customer also can fulfil. This testing is done by Captain Technocast Ltd.

Dry Penetrant Testing

Penetrant Testing is 100% performed on Stainless Steel, Duplex, Super Duplex and Nickel Alloy castings. Penetrant Testing is done to identify Cracks and surface defects. This testing is done by Captain Technocast Ltd.

Radiographic Testing

Radiographic testing is done by approved vendors.

Ultrasonic Testing

Ultrasonic testing is done by approved vendors

Inspection

Well calibrated equipment are used by trained inspectors for evaluating the product.

Dimensional Inspection

All sample castings and random bulk castings are inspected as per dimension standard required by the customer. Any Dimensional variations are immediately reported to the pattern shop to make necessary correction. Dimensional inspection plays an important role in casting development for maintaining accuracy of the final product.

Final Inspection

The final product is checked for visual and dimensional defects.